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// Shelf Bracket
// This is a bracket that holds a shelf. It is made of aluminum and is designed to hold a force of 300 lbs. The bracket is 6 inches wide and the force is applied at the end of the shelf, 12 inches from the wall. The bracket has a factor of safety of 1.2. The legs of the bracket are 5 inches and 2 inches long. The thickness of the bracket is calculated from the constraints provided.
// Define constants
sigmaAllow = 35000 // psi (6061-T6 aluminum)
width = 6 // inch
p = 300 // Force on shelf - lbs
factorOfSafety = 1.2 // FOS of 1.2
shelfMountL = 5 // inches
wallMountL = 2 // inches
shelfDepth = 12 // Shelf is 12 inches in depth from the wall
moment = shelfDepth * p // assume the force is applied at the end of the shelf to be conservative (lb-in)
filletRadius = .375 // inches
extFilletRadius = .25 // inches
mountingHoleDiameter = 0.5 // inches
// Calculate required thickness of bracket
thickness = sqrt(moment * factorOfSafety * 6 / (sigmaAllow * width)) // this is the calculation of two brackets holding up the shelf (inches)
// Sketch the bracket body and fillet the inner and outer edges of the bend
bracketLeg1Sketch = startSketchOn('XY')
|> startProfileAt([0, 0], %)
|> line(end = [shelfMountL - filletRadius, 0], tag = $fillet1)
|> line(end = [0, width], tag = $fillet2)
|> line(end = [-shelfMountL + filletRadius, 0])
|> close()
|> hole(circle({
center = [1, 1],
radius = mountingHoleDiameter / 2
}, %), %)
|> hole(circle({
center = [shelfMountL - 1.5, width - 1],
radius = mountingHoleDiameter / 2
}, %), %)
|> hole(circle({
center = [1, width - 1],
radius = mountingHoleDiameter / 2
}, %), %)
|> hole(circle({
center = [shelfMountL - 1.5, 1],
radius = mountingHoleDiameter / 2
}, %), %)
// Extrude the leg 2 bracket sketch
bracketLeg1Extrude = extrude(bracketLeg1Sketch, length = thickness)
|> fillet({
radius = extFilletRadius,
tags = [
getNextAdjacentEdge(fillet1),
getNextAdjacentEdge(fillet2)
]
}, %)
// Sketch the fillet arc
filletSketch = startSketchOn('XZ')
|> startProfileAt([0, 0], %)
|> line(end = [0, thickness])
|> arc({
angleEnd = 180,
angleStart = 90,
radius = filletRadius + thickness
}, %)
|> line(end = [thickness, 0])
|> arc({
angleEnd = 90,
angleStart = 180,
radius = filletRadius
}, %)
// Sketch the bend
filletExtrude = extrude(filletSketch, length = -width)
// Create a custom plane for the leg that sits on the wall
customPlane = {
plane = {
origin = { x = -filletRadius, y = 0, z = 0 },
xAxis = { x = 0, y = 1, z = 0 },
yAxis = { x = 0, y = 0, z = 1 },
zAxis = { x = 1, y = 0, z = 0 }
}
}
// Create a sketch for the second leg
bracketLeg2Sketch = startSketchOn(customPlane)
|> startProfileAt([0, -filletRadius], %)
|> line(end = [width, 0])
|> line(end = [0, -wallMountL], tag = $fillet3)
|> line(end = [-width, 0], tag = $fillet4)
|> close()
|> hole(circle({
center = [1, -1.5],
radius = mountingHoleDiameter / 2
}, %), %)
|> hole(circle({
center = [5, -1.5],
radius = mountingHoleDiameter / 2
}, %), %)
// Extrude the second leg
bracketLeg2Extrude = extrude(bracketLeg2Sketch, length = -thickness)
|> fillet({
radius = extFilletRadius,
tags = [
getNextAdjacentEdge(fillet3),
getNextAdjacentEdge(fillet4)
]
}, %)
The text was updated successfully, but these errors were encountered:
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Core Dump
coredump-40807be6-a079-4f02-9776-0b5ab9e8cc93.json
Reference ID: 40807be6-a079-4f02-9776-0b5ab9e8cc93
KCL Code
The text was updated successfully, but these errors were encountered: