From d1cca5d8ab00148b0c38dec37bbeec77b3fbccae Mon Sep 17 00:00:00 2001 From: Paul Kuiper <46715907+pkuiper-ultimaker@users.noreply.github.com> Date: Thu, 27 Feb 2025 11:29:46 +0100 Subject: [PATCH] Improved self-support settings for the S8. Better release due to the horizontal expansion. More robustness due to brims, and larger build plate trunks and avoid travel over support. Faster printing due to higher support speeds and less tree branches.Improved part strength due to higher infill flow rates. Added 1 flooring layer to all Ultimaker machines to improve bottom part quality. Small bug fixes to the sketch/replicator profiles. Updated settings version def files. PP-580 PP-581 --- resources/definitions/fdmextruder.def.json | 2 +- resources/definitions/fdmprinter.def.json | 2 +- resources/definitions/ultimaker.def.json | 10 +++++++++ .../ultimaker_replicator_plus.def.json | 2 +- resources/definitions/ultimaker_s8.def.json | 21 +++++++++++++------ .../definitions/ultimaker_sketch.def.json | 5 +---- .../um_s8_bb0.4_pva_0.15mm.inst.cfg | 1 + .../um_s8_bb0.4_pva_0.1mm.inst.cfg | 1 + .../um_s8_bb0.4_pva_0.2mm.inst.cfg | 1 + .../um_s8_bb0.4_pva_0.3mm.inst.cfg | 1 + 10 files changed, 33 insertions(+), 13 deletions(-) diff --git a/resources/definitions/fdmextruder.def.json b/resources/definitions/fdmextruder.def.json index 684fff180b7..5ba963bf71d 100644 --- a/resources/definitions/fdmextruder.def.json +++ b/resources/definitions/fdmextruder.def.json @@ -7,7 +7,7 @@ "author": "Ultimaker", "manufacturer": "Unknown", "position": "0", - "setting_version": 24, + "setting_version": 25, "type": "extruder" }, "settings": diff --git a/resources/definitions/fdmprinter.def.json b/resources/definitions/fdmprinter.def.json index 038d2de2f4d..cee1c10e1fd 100644 --- a/resources/definitions/fdmprinter.def.json +++ b/resources/definitions/fdmprinter.def.json @@ -6,7 +6,7 @@ "type": "machine", "author": "Unknown", "manufacturer": "Unknown", - "setting_version": 24, + "setting_version": 25, "file_formats": "text/x-gcode;model/stl;application/x-wavefront-obj;application/x3g", "visible": false, "has_materials": true, diff --git a/resources/definitions/ultimaker.def.json b/resources/definitions/ultimaker.def.json index 65ceaf6f0fb..97cb472f24c 100644 --- a/resources/definitions/ultimaker.def.json +++ b/resources/definitions/ultimaker.def.json @@ -14,8 +14,11 @@ }, "overrides": { + "acceleration_flooring": { "value": "acceleration_roofing" }, "acceleration_layer_0": { "value": "acceleration_topbottom" }, "acceleration_travel_enabled": { "value": false }, + "acceleration_wall_0_flooring": { "value": "acceleration_wall_0_roofing" }, + "acceleration_wall_x_flooring": { "value": "acceleration_wall_x_roofing" }, "bottom_layers": { "value": "math.ceil(round(bottom_thickness / resolveOrValue('layer_height'), 4))" }, "bridge_enable_more_layers": { "value": false }, "bridge_fan_speed": { "value": "cool_fan_speed_max" }, @@ -43,11 +46,13 @@ "cool_min_speed": { "value": "round(speed_wall_0 * 3 / 4) if cool_lift_head else round(speed_wall_0 / 5)" }, "cool_min_temperature": { "value": "max([material_final_print_temperature, material_initial_print_temperature, material_print_temperature - 15])" }, "extra_infill_lines_to_support_skins": { "value": "'none'" }, + "flooring_layer_count": { "value": "1" }, "gradual_support_infill_step_height": { "value": "4 * layer_height" }, "gradual_support_infill_steps": { "value": "2 if support_interface_enable and support_structure != 'tree' else 0" }, "infill_material_flow": { "value": "(1.95-infill_sparse_density / 100 if infill_sparse_density > 95 else 1) * material_flow" }, "infill_overlap": { "value": "0 if infill_sparse_density > 80 else 10" }, "inset_direction": { "value": "'outside_in'" }, + "jerk_flooring": { "value": "jerk_roofing" }, "jerk_infill": { "minimum_value_warning": 20 }, "jerk_prime_tower": { "minimum_value_warning": 20 }, "jerk_print": @@ -65,6 +70,8 @@ "jerk_travel_enabled": { "value": false }, "jerk_wall": { "minimum_value_warning": 20 }, "jerk_wall_0": { "minimum_value_warning": 20 }, + "jerk_wall_0_flooring": { "value": "jerk_wall_0_roofing" }, + "jerk_wall_x_flooring": { "value": "jerk_wall_x_roofing" }, "layer_height": { "value": 0.15 }, "layer_height_0": { "value": "max(0.2, layer_height)" }, "line_width": { "value": "machine_nozzle_size" }, @@ -116,9 +123,12 @@ "skin_monotonic": { "value": "roofing_layer_count == 0" }, "skin_overlap": { "value": "20" }, "speed_equalize_flow_width_factor": { "value": "110.0" }, + "speed_flooring": { "value": "speed_roofing" }, "speed_layer_0": { "value": "min(30, layer_height / layer_height_0 * speed_wall_0)" }, "speed_slowdown_layers": { "value": 1 }, "speed_travel_layer_0": { "value": "speed_travel" }, + "speed_wall_0_flooring": { "value": "speed_wall_0_roofing" }, + "speed_wall_x_flooring": { "value": "speed_wall_x_roofing" }, "support_infill_rate": { "value": "0 if support_structure == 'tree' else 80 if gradual_support_infill_steps != 0 else 15" }, "support_initial_layer_line_distance": { "minimum_value_warning": "0 if support_structure == 'tree' else support_line_width" }, "support_interface_height": { "value": "2 * layer_height" }, diff --git a/resources/definitions/ultimaker_replicator_plus.def.json b/resources/definitions/ultimaker_replicator_plus.def.json index 6616b98143b..edfab6d9622 100644 --- a/resources/definitions/ultimaker_replicator_plus.def.json +++ b/resources/definitions/ultimaker_replicator_plus.def.json @@ -65,7 +65,7 @@ "machine_extruder_trains": { "0": "ultimaker_replicator_extruder" }, "preferred_material": "ultimaker_pla_175", "preferred_quality_type": "draft", - "preferred_variant_name": "ultimaker_replicator_smart_extruder_plus", + "preferred_variant_name": "Smart Extruder+", "reference_machine_id": "replicator_b", "supports_network_connection": true, "supports_usb_connection": false, diff --git a/resources/definitions/ultimaker_s8.def.json b/resources/definitions/ultimaker_s8.def.json index 6d71240c837..ff0e9b9bc42 100644 --- a/resources/definitions/ultimaker_s8.def.json +++ b/resources/definitions/ultimaker_s8.def.json @@ -69,8 +69,8 @@ "acceleration_wall_0_roofing": { "value": "acceleration_wall_0" }, "acceleration_wall_x": { "value": "acceleration_print" }, "acceleration_wall_x_roofing": { "value": "acceleration_wall" }, - "adhesion_type": { "value": "'skirt'" }, - "bottom_thickness": { "value": "3*layer_height if top_layers==4 else top_bottom_thickness" }, + "adhesion_type": { "value": "'brim' if support_enable and support_structure=='tree' else 'skirt'" }, + "bottom_thickness": { "value": "3*layer_height if top_layers==4 and not support_enable else top_bottom_thickness" }, "bridge_skin_material_flow": { "value": 200 }, "bridge_skin_speed": { @@ -94,6 +94,7 @@ "extra_infill_lines_to_support_skins": { "value": "'walls_and_lines'" }, "gradual_flow_enabled": { "value": false }, "hole_xy_offset": { "value": 0.075 }, + "infill_material_flow": { "value": "1.1*material_flow" }, "infill_overlap": { "value": 10 }, "infill_pattern": { "value": "'zigzag' if infill_sparse_density > 80 else 'grid'" }, "infill_sparse_density": { "value": 15 }, @@ -319,7 +320,7 @@ "speed_support": { "maximum_value_warning": 300, - "value": "speed_wall_0" + "value": "speed_print" }, "speed_support_bottom": { @@ -334,7 +335,7 @@ "speed_support_interface": { "maximum_value_warning": 300, - "value": 50 + "value": 80 }, "speed_support_roof": { @@ -381,14 +382,22 @@ "maximum_value_warning": 300, "value": "speed_wall" }, - "support_brim_line_count": { "value": 5 }, - "support_infill_rate": { "value": "80 if gradual_support_infill_steps != 0 else 15" }, + "support_angle": { "value": 60 }, + "support_bottom_offset": { "value": 0 }, + "support_brim_width": { "value": 10 }, "support_interface_enable": { "value": true }, + "support_interface_offset": { "value": "support_offset" }, + "support_offset": { "value": "1.2 if support_structure == 'tree' else 0.8" }, "support_pattern": { "value": "'gyroid' if support_structure == 'tree' else 'lines'" }, "support_structure": { "value": "'normal'" }, + "support_tree_bp_diameter": { "value": 15 }, + "support_tree_tip_diameter": { "value": 1.0 }, + "support_tree_top_rate": { "value": 20 }, + "support_xy_distance_overhang": { "value": "machine_nozzle_size" }, "support_z_distance": { "value": "0.4*material_shrinkage_percentage_z/100.0" }, "top_bottom_thickness": { "value": "round(4*layer_height, 2)" }, "travel_avoid_other_parts": { "value": true }, + "travel_avoid_supports": { "value": true }, "wall_0_acceleration": { "value": 1000 }, "wall_0_deceleration": { "value": 1000 }, "wall_0_end_speed_ratio": { "value": 100 }, diff --git a/resources/definitions/ultimaker_sketch.def.json b/resources/definitions/ultimaker_sketch.def.json index bcd3e3891b4..a49dd432af0 100644 --- a/resources/definitions/ultimaker_sketch.def.json +++ b/resources/definitions/ultimaker_sketch.def.json @@ -55,10 +55,6 @@ "basf_", "jabil_", "polymaker_", - "ultimaker_rapidrinse", - "ultimaker_sr30", - "ultimaker_petg", - "ultimaker_pva", "ultimaker_pc-abs", "ultimaker_pc-abs-fr" ], @@ -66,6 +62,7 @@ "has_materials": true, "has_variants": true, "machine_extruder_trains": { "0": "ultimaker_sketch_extruder" }, + "preferred_material": "ultimaker_pla_175", "preferred_quality_type": "draft", "preferred_variant_name": "0.4mm", "reference_machine_id": "sketch", diff --git a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg index 9e1a57ffb5c..9539bd42b16 100644 --- a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg +++ b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg @@ -23,6 +23,7 @@ retraction_count_max = 5 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width)) speed_prime_tower = 25 speed_support = 50 +support_angle = 45 support_infill_sparse_thickness = =2 * layer_height support_interface_enable = True support_z_distance = 0 diff --git a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg index ea171f48529..d5e6084c760 100644 --- a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg +++ b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg @@ -24,6 +24,7 @@ retraction_count_max = 5 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width)) speed_prime_tower = 25 speed_support = 50 +support_angle = 45 support_infill_sparse_thickness = =2 * layer_height support_interface_enable = True support_z_distance = 0 diff --git a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg index 475187c3bf0..3c29ca81863 100644 --- a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg +++ b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg @@ -24,6 +24,7 @@ retraction_count_max = 5 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width)) speed_prime_tower = 25 speed_support = 50 +support_angle = 45 support_interface_enable = True support_z_distance = 0 diff --git a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg index 05cdcfcc8e8..a49cea68172 100644 --- a/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg +++ b/resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg @@ -24,6 +24,7 @@ retraction_count_max = 5 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width)) speed_prime_tower = 25 speed_support = 50 +support_angle = 45 support_infill_sparse_thickness = 0.3 support_interface_enable = True support_z_distance = 0