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Conveyor Belt Simulator and State Estimation

This is a simple simulator for a conveyor belt, with the purpose to enable research and test algorithms related to state estimation and tracking of objects on the conveyor. Originally, this project treated boxes, but it can abstract any object with similar dimensions and characteristics.

This simulator uses python2.7, pygame and pykalman.

Running

There are 3 scripts in the repo, all can be executed with python 2.7:

  1. conveyorKalman.py: Runs the full simulation and state estimation as described in the next section.
  2. genetorSimle.py: Simple version with basic environment modelling and without the state estimation.
  3. conveyorSimRos_deprecated.py: A deprecated buggy version with ROS

Reuqirements:

Models and State Estimation

Environment Model

The environment represents the conveyor belt. It is represents by width and height, a direction and speed of motion, as well as an area which represents a free area without moving belt (e.g. a collection area). As a result, objects on the conveyor move in at the conveyor speed along its direction and stop when reaching the limit. The conveyor linear speed is generated from an uniform distribution, given a mean and a standard deviation. In addition, boxes move perpendicularly to the conveyor's direction with a speed given by an uniform distribution given a mean and a standard deviation. this reprensents the noise in motion of the objects, which may slip on the conveyor. objects touching each other or the walls will bounce back.

At each time steps, all objects in the environement move according to their state. If they are free, they move with the conveyor as described previously. If they are in collision, they bounce. And if they are in the static area, they would stay put.

Full parameters list for the environment: width height boxes = list of all boxes dt = simulation time step env_limits = defines the free area nLanes = number of "lanes" on the conveyor at which objects can start env_speed = angle and speed of conveyor (mean and std) perp_speed = speed of motion perpendicularly to conveyor's direction (mean and std) new_box_interval = interval to add a new box to the conveyor pixel resolution elasticity = walls elasticity for collisions

Objects (boxes) Model

Objects are represented by a rectangle - centroid's position, width and height. The width and height are generated from a uniform distribution with a mean and a standard deviation. Objects are always generated at the top of the conveyor, but can start horizontally on any of the environment's lanes. Objects also have elasticity.

State Estimation

In addition to simulation the conveyor belt, we provide a state estimation of the objects using an Extended Kalman Filter. Using pykalman, each object is associated with a Kalman Filter that estimates its centroid's position. At each timestep, after the objects moved by the simulation, an observation of their position is taken. The observation is corrupted using additive Gaussian noise.

The object's position is then estimated using the KF. The prediction step is done using the ideal conveyor's speed, and the correction step using the noisy observation. The following equations describe the system:

State:

image info

Input:

image info

System:

image info

Where epsilon is a Gaussian additive process noise.

Measurement Model:

Since we are directly observing the object's location and speed, the observation model is:

image info

Where delta is a Gaussian additive measurement noise.

With Cache:

v = g(x) =  v_c if (x<x_cache & y<y_cache)
            0 else

=> Switching system => Non-linear KF

With Collisions: (not implemented)

Run collide function as in simulation. Change box velocity if collision occured.

=> Compte g(x) based on v_c, chache and collisions.

=> Highly non-linear and depends on the environment.

Results

Some videos in the videos folder show results for different level of noise.