diff --git a/src/eng/igniter-assembly/assets/full_assembly.png b/src/eng/igniter-assembly/assets/full_assembly.png new file mode 100644 index 0000000..f12c797 Binary files /dev/null and b/src/eng/igniter-assembly/assets/full_assembly.png differ diff --git a/src/eng/igniter-assembly/assets/step_1.png b/src/eng/igniter-assembly/assets/step_1.png new file mode 100644 index 0000000..f6eb919 Binary files /dev/null and b/src/eng/igniter-assembly/assets/step_1.png differ diff --git a/src/eng/igniter-assembly/assets/step_2.jpg b/src/eng/igniter-assembly/assets/step_2.jpg new file mode 100644 index 0000000..12ddec0 Binary files /dev/null and b/src/eng/igniter-assembly/assets/step_2.jpg differ diff --git a/src/eng/igniter-assembly/assets/step_3.jpg b/src/eng/igniter-assembly/assets/step_3.jpg new file mode 100644 index 0000000..00ae3d0 Binary files /dev/null and b/src/eng/igniter-assembly/assets/step_3.jpg differ diff --git a/src/eng/igniter-assembly/assets/step_4.png b/src/eng/igniter-assembly/assets/step_4.png new file mode 100644 index 0000000..37fd9ec Binary files /dev/null and b/src/eng/igniter-assembly/assets/step_4.png differ diff --git a/src/eng/igniter-assembly/assets/step_5.png b/src/eng/igniter-assembly/assets/step_5.png new file mode 100644 index 0000000..1a72262 Binary files /dev/null and b/src/eng/igniter-assembly/assets/step_5.png differ diff --git a/src/eng/igniter-assembly/assets/technical_drawing.png b/src/eng/igniter-assembly/assets/technical_drawing.png new file mode 100644 index 0000000..1da17cb Binary files /dev/null and b/src/eng/igniter-assembly/assets/technical_drawing.png differ diff --git a/src/eng/igniter-assembly/main.tex b/src/eng/igniter-assembly/main.tex new file mode 100644 index 0000000..1a5ed90 --- /dev/null +++ b/src/eng/igniter-assembly/main.tex @@ -0,0 +1,97 @@ +% filename: HEP_OP_ENG_Igniter_Assembly + +\documentclass{article} + +\input{../../common/lib/header} + +% Define a counter for the item numbers +\newcounter{rowCounter} +% Initialize counter +\setcounter{rowCounter}{0} + +\newcounter{tableCounter} +\setcounter{tableCounter}{0} + +% Command for row in checklist +% First argument is amount +% Second argument is description +\newcommand{\checklistItem}[2]{ + \checkbox & #1 & #2 \\ \hline +} + +% Command for row in procedure list +\newcommand{\procedureItem}[2]{ + \stepcounter{rowCounter} % Increment counter + \arabic{tableCounter}.\arabic{rowCounter} + & + \checkbox + & + \begin{minipage}[t]{1.2\linewidth} + #1 + \vspace{1mm} % Just slightly add vspace to prevent clipping into table border + \end{minipage} + & + \begin{minipage}[t]{0.8\linewidth} + #2 + \vspace{1mm} % Just slightly add vspace to prevent clipping into table border + \end{minipage} + \\ \hline +} + +% Command for row in note list +\newcommand{\noteItem}[1]{ + \begin{minipage}[t]{\linewidth} + #1 + \vspace{1mm} % Just slightly add vspace to prevent clipping into table border + \end{minipage} + \\ \hline +} + + +\title{Igniter Assembly} +\author{Operating Procedure} +\date{Version: \isodate\today} + +\begin{document} + +\maketitle + +% Set the page style for the title page +\thispagestyle{fancy} + +%%%%%% Prefix section +% Change section numbering to A, B, C... +\renewcommand{\thesection}{\Alph{section}} + +\section{Operation Description} +\input{sections/operation-description.tex} + +\section{Required Tools} +\input{sections/required-tools.tex} + +\section{Required Materials} +\input{sections/required-materials.tex} + +\newpage + +%%%%%% Main section +% Change section numbering to 1, 2, 3... +\renewcommand{\thesection}{\arabic{section}} + +% Reset section counter to start from 1 again +\setcounter{section}{0} + +\section{Igniter Assembly} +\input{sections/main-procedure.tex} + +\section{Test Bench Assembly for IGN Test} +\input{sections/bench-assembly.tex} + +\newpage + +%%%%%% Notes +\setcounter{section}{0} +\section*{Notes} +\input{sections/notes.tex} + +\end{document} diff --git a/src/eng/igniter-assembly/sections/bench-assembly.tex b/src/eng/igniter-assembly/sections/bench-assembly.tex new file mode 100644 index 0000000..d79195d --- /dev/null +++ b/src/eng/igniter-assembly/sections/bench-assembly.tex @@ -0,0 +1,28 @@ +\stepcounter{tableCounter} % Increment counter +\setcounter{rowCounter}{0} % Reset counter +\begin{tabularx}{\textwidth}{|>{\columncolor{tableColumnColor}}c|>{\columncolor{tableColumnColor}}c|>{\hsize=1.2\hsize}X|>{\hsize=.8\hsize}X|} + \hline + \rowcolor{tableHeaderColor} + ID & Check & Description & Comments \\ \hline + + \procedureItem{Clean the engine compartment with paper towels}{} + + \procedureItem{Make sure to wear gloves during the whole assembly/cleaning}{} + + \procedureItem{Connect the spark plug socket to the spark plug (check that the cable is properly connected with the spark plug socket)}{} + + \procedureItem{Fix spark cable to spark plug and cover with isolating tape}{} + + \procedureItem{Connect static pressure sensor}{} + + \procedureItem{Fix igniter with clamp on to test bench (directed in firing direction)}{} + + \procedureItem{Connect Oxygen flexible pipe to upper fitting and tighten}{} + + \procedureItem{Connect H2 flexible pipe to upper side fitting and tighten}{} + + \procedureItem{Close lower side fitting with $\frac{1}{2}$” Swagelok cap and tighten}{} + + \procedureItem{Make sure igniter is directed in firing direction (in firing direction of the engine)}{} + +\end{tabularx} diff --git a/src/eng/igniter-assembly/sections/main-procedure.tex b/src/eng/igniter-assembly/sections/main-procedure.tex new file mode 100644 index 0000000..4d53042 --- /dev/null +++ b/src/eng/igniter-assembly/sections/main-procedure.tex @@ -0,0 +1,142 @@ +% Procedure for installation + +\stepcounter{tableCounter} % Increment counter +\setcounter{rowCounter}{0} % Reset counter +\begin{tabularx}{\textwidth}{|>{\columncolor{tableColumnColor}}c|>{\columncolor{tableColumnColor}}c|>{\hsize=1.2\hsize}X|>{\hsize=.8\hsize}X|} + \hline + \rowcolor{tableHeaderColor} + ID & Check & Description & Comments \\ \hline + + \procedureItem{Clean table and cover work-area with paper}{} + + \procedureItem{Make sure to wear gloves during the whole assembly/cleaning}{} + + \procedureItem{Define dirty and clean area (left, right)}{} + + \procedureItem{Lay out parts on area for dirty parts of clean table  +Parts:  +\begin{itemize} + \item 1x Igniter Body + \item 1x Sparkplug + \item 1x Pressure sensor (NAT 8352) + \item 3x $\frac{1}{4}$” Swagelok fitting ($\frac{1}{4}$” Swagelok tube connection to G $\frac{1}{4}$" male thread) + \item 4x $\frac{1}{4}$” Copper gasket (unused/visibly not damaged) + \item 2x $\frac{3}{8}$” Novapress Universal Holländer Dichtung + \item 2x Hovadur Nut + \item 1x Hovadur Hollow Screw +\end{itemize} + +Tools: +\begin{itemize} + \item 2x Adjustable wrench (alternatively SW 21/22) + \item GTR table clamp +\end{itemize} +Material: +\begin{itemize} + \item Acetone + \item Isopropanol + \item Distilled water + \item Gloves + \item Paper towel + \item Teflon tape ($\frac{3}{8}$”) +\end{itemize}}{} + + \procedureItem{Inspect all parts for damage (especially copper gaskets)}{} + + \procedureItem{Clean parts as following:  +(Do not clean interior of valves and anything that contains plastic with acetone or other chemicals, only distilled water can be used. Putting a bit on a paper towel to clean threads is ok, as long as no rubber is near it.)  + +Cleaning for Oxygen Service (CFOS of OSS all the lines, Igniter Oxygen line): +\begin{itemize} + \item Check sealings compatibility + \item Wear gloves (latex/nitril) during all operations + \item Place parts on clean plastic foil + \item Organize Disassembly/Assembly + \item For small parts (e.g., fittings) perform ultrasonic bath cleaning +\end{itemize} + +\textbf{Hydrogen} as Fuel: +\begin{itemize} + \item Cleaning for Oxygen Service (CFOS of Purging lines, FSS all lines, Igniter Fuel lines): + \item Check sealings compatibility + \item Wear gloves (latex/nitril) during all operations + \item Place parts on clean plastic foil + \item Organize Disassembly/Assembly + \item For small parts (e.g., fittings) perform ultrasonic bath cleaning +\end{itemize}}{} + + \procedureItem{Pictures to get the general orientation: + \includegraphics[width=\textwidth]{assets/technical_drawing.png} + + +1. Connection to sparkplug, 2. Fuel inlet, 3. Oxygen inlet, 4. Pressure sensor connection, 5. Thermocouple connection, 6. Fuel bypass, 7. Connection to engine}{} + + \procedureItem{Igniter assembled (without thermocouple) + \includegraphics[width=\textwidth]{assets/full_assembly.png}}{} + + \procedureItem{Get Igniter Body and lay it on the side without connection such that the connection that is now on top is facing you (Oxygen) \includegraphics[width=\textwidth]{assets/step_1.png}}{} + + \procedureItem{Screw in topside $\frac{1}{4}$” Swagelok fitting (Oxygen) with an unused $\frac{1}{4}$” copper gasket hand tight}{} + + \procedureItem{Lay assembly on table edge, Oxygen inlet facing off the table, sparkplug facing left and Fuel inlets facing down \includegraphics[width=\textwidth]{assets/step_2.jpg}}{} + + \procedureItem{Clamp igniter onto table with paper towels in-between, as to not damage the igniter. Place the clamp left of the to be tightened inlet, so it can better be tightened.}{} + + \procedureItem{Tighten the Fitting hard such that the metal gasket can properly seal}{} + + \procedureItem{Unclamp the igniter}{} + + \procedureItem{Lay igniter on side without connections again near the edge of the table to be clamped down}{} + + \procedureItem{Fuel Inlets need to face off the table   +(ATTENTION: all double inlets are $\frac{1}{4}$”)  +Sparkplug faces left +\includegraphics[width=\linewidth]{assets/step_3.jpg} +}{} + + \procedureItem{Clamp igniter onto table with paper towels in-between, as to not damage the igniter. Place the clamp left of the to be tightened inlet, so it can better be tightened.}{} + + \procedureItem{Screw in $\frac{1}{4}$” Swagelok fitting (Fuel) with an unused $\frac{1}{4}$” copper gasket hand tight}{} + + \procedureItem{Tighten the Fitting hard such that the metal gasket can properly seal}{} + + \procedureItem{Screw in $\frac{1}{4}$” Swagelok fitting (Bypass) with an unused $\frac{1}{4}$” copper gasket hand tight}{} + + \procedureItem{Tighten the Fitting hard such that the metal gasket can properly seal}{} + + \procedureItem{Unclamp the igniter}{} + + \procedureItem{\includegraphics[width=\textwidth]{assets/step_4.png}}{} + + \procedureItem{Connect Sparkplug (has metal-sealing permanently connected)  +Don’t overtighten, the sealing is very compressible and doesn’t need tightening until it cannot be turned anymore \includegraphics[width=\textwidth]{assets/step_5.png}}{} + + \procedureItem{Connect the Pressure sensor on the left side in the connection near to the sparkplug. Use a copper gasket here as well (see next step) (Thread-depth is not enough for the sensor to fit otherwise) (should have rubber seal permanently installed on the pressure sensor, if missing do not install and find replacement)}{} + + \procedureItem{Screw in Pressure sensor with unused $\frac{1}{4}$” copper gasket hand tight}{} + + \procedureItem{Lay igniter on side without connections, again near the edge of the table to be clamped down}{} + + \procedureItem{Clamp igniter onto table with paper towels in-between, as to not damage the igniter. Place the clamp left of the to be tightened inlet, so it can better be tightened.}{} + + \procedureItem{Tighten the Pressure sensor hard such that the metal gasket can properly seal}{} + + \procedureItem{Take Hovadur Hollow Screw}{} + + \procedureItem{Take Hovadur Nut}{} + + \procedureItem{Screw Nut on Hollow Screw until the nut is 1/2 up the thread}{} + + \procedureItem{Take one “$\frac{3}{8}$” Novapress Universal Holländer Dichtung” and put it on one side of the nut}{} + + \procedureItem{Screw the side with the gasket into the igniter}{} + + \procedureItem{Tighten the nut such that the gasket can properly seal}{} + + \procedureItem{Use the thermal paste and screw the thermocouple into the hole next to the pressure sensor and tighten}{} + + \procedureItem{Unclamp the igniter}{} + + \procedureItem{Keep second “$\frac{3}{8}$” Novapress Universal Holländer Dichtung” stored together with assembled igniter for further engine assembly}{} + +\end{tabularx} diff --git a/src/eng/igniter-assembly/sections/notes.tex b/src/eng/igniter-assembly/sections/notes.tex new file mode 100644 index 0000000..2b3d801 --- /dev/null +++ b/src/eng/igniter-assembly/sections/notes.tex @@ -0,0 +1,29 @@ +% Notes + +\rowcolors{1}{notesColor}{notesColor} +\begin{tabularx}{\textwidth}{X} + \hline + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{} + \noteItem{.} + +\end{tabularx} diff --git a/src/eng/igniter-assembly/sections/operation-description.tex b/src/eng/igniter-assembly/sections/operation-description.tex new file mode 100644 index 0000000..1a86b7b --- /dev/null +++ b/src/eng/igniter-assembly/sections/operation-description.tex @@ -0,0 +1,2 @@ +% Operation description +This procedure describes how the PSS is prepared for a coldflow or firing. After the operation is conducted, the PSS is ready to be transferred to the airfield for installation. diff --git a/src/eng/igniter-assembly/sections/required-materials.tex b/src/eng/igniter-assembly/sections/required-materials.tex new file mode 100644 index 0000000..c6102d9 --- /dev/null +++ b/src/eng/igniter-assembly/sections/required-materials.tex @@ -0,0 +1,34 @@ +% Table of required tools + +\begin{tabularx}{0.9\textwidth}{|>{\columncolor{tableColumnColor}}c|c|X|} + \hline + \rowcolor{tableHeaderColor} + Check & Amount & Description \\ \hline + \checklistItem{1}{ + \begin{minipage}[t]{\linewidth} + Igniter Body + \end{minipage} + } + + \checklistItem{1}{Hovadur Hollow Screw} + + \checklistItem{2}{Hovadur Nut} + + \checklistItem{1}{Sparkplug} + + \checklistItem{1}{Pressure Sensor (NAT 8452 or NAT 8352)} + + \checklistItem{1}{Ignition Coil box (should be on trailer)} + + \checklistItem{1}{Thermocouple (22m) (should be on trailer)} + + \checklistItem{4}{$\frac{1}{4}$" Copper gasket} + + \checklistItem{2}{$\frac{3}{8}$” Novapress Universal Holländer Dichtung} + + \checklistItem{3}{$\frac{1}{4}$” Swagelok fitting ($\frac{1}{4}$” Swagelok tube connection to G $\frac{1}{4}$” male thread)} + + \end{tabularx} + +% If no tools required, delete previous lines and uncomment next line +% \textit{none} \ No newline at end of file diff --git a/src/eng/igniter-assembly/sections/required-tools.tex b/src/eng/igniter-assembly/sections/required-tools.tex new file mode 100644 index 0000000..fed4add --- /dev/null +++ b/src/eng/igniter-assembly/sections/required-tools.tex @@ -0,0 +1,18 @@ +% Table of required tools + +\begin{tabularx}{0.9\textwidth}{|>{\columncolor{tableColumnColor}}c|c|X|} + \hline + \rowcolor{tableHeaderColor} + Check & Amount & Description \\ \hline + \checklistItem{1}{ + \begin{minipage}[t]{\linewidth} + GTR table clamp + \end{minipage} + } + \checklistItem{1}{Pair of gloves} + \checklistItem{2}{Adjustable wrench (alternatively: SW 21/22)} + \end{tabularx} + +% If no tools required, delete previous lines and uncomment next line +% \textit{none} + \ No newline at end of file diff --git a/src/guidelines/ipz-oss-cf-operation-safety-concept copy/assets/location-map.png b/src/guidelines/ipz-oss-cf-operation-safety-concept copy/assets/location-map.png new file mode 100644 index 0000000..fbb5434 Binary files /dev/null and b/src/guidelines/ipz-oss-cf-operation-safety-concept copy/assets/location-map.png differ diff --git a/src/guidelines/ipz-oss-cf-operation-safety-concept copy/main.tex b/src/guidelines/ipz-oss-cf-operation-safety-concept copy/main.tex new file mode 100644 index 0000000..98e7811 --- /dev/null +++ b/src/guidelines/ipz-oss-cf-operation-safety-concept copy/main.tex @@ -0,0 +1,178 @@ +% filename: HEP_GL_IPZ_OSS_Coldflow_OperationSafetyConcept + +\documentclass{article} + +\input{../../common/lib/header} + + +\title{IPZ OSS Coldflow Operation Safety Concept} +\author{Guideline} +\date{Version: \isodate\today} + +\begin{document} + +\maketitle + +% Set the page style for the title page +\thispagestyle{fancy} + +\section{Scope} + +Within the framework of the ETH Focus Project HEPHAESTUS, Oxidizer Supply System (OSS) cold flows will be performed on the IPZ area. The purpose of a cold flow is to inject only one of the propellants without ignition, to check if the propellant supply system functions correctly under operating conditions. +\noindent +For the OSS cold flow \textbf{Liquid Oxygen} will be used. To ensure efficient and safe tests, this operational safety concept shall describe the test area and its available safety equipment, gives instructions on how to behave during procedures and in emergencies and analyses the major risks associated with this test as well as the protection mechanisms in place. + +\section{Location of safety-relevant Institutions} +The contact information of the relevant safety institutions is listed in \ref{tab:safety-relevant-institutions}. +\begin{table}[h] + \caption{Information of safety-relevant institutions} + \label{tab:safety-relevant-institutions} + \begin{tabularx}{0.9\textwidth}{|X|X|X|} + \hline + \rowcolor{tableHeaderColor} \textbf{Description} & \textbf{Address} & \textbf{Phone Number} \\ \hline + Test Location & \begin{minipage}[t]{\linewidth} + Innovationspark Zürich \\ + Wangenstrasse 68 \\ + 8600 Dübendorf + \vspace{1mm} + \end{minipage} & +41 44 527 20 20 \\ \hline + Spital Uster & \begin{minipage}[t]{\linewidth} + Brunnenstrasse 42 \\ + 8610 Uster + \vspace{1mm} + \end{minipage} & +41 44 911 11 11 \\ \hline + President ARIS & Chloé Pilloud & +41 79 226 39 42 \\ \hline + Technical Advisor & Bruno Berger & +41 79 209 39 27 \\ \hline + \end{tabularx} +\end{table} +\noindent +In table \ref{tab:emergency-numbers} the emergency numbers are listed. Call them first before calling other relevant security institutions. In the case of an emergency, follow the contingency procedures as described in Section \ref{emergency-behaviour}. +\begin{table}[h] + \caption{Emergency Numbers} + \label{tab:emergency-numbers} + \begin{tabularx}{0.9\textwidth}{|X|X|} + \hline + \rowcolor{tableHeaderColor} \textbf{Description} & \textbf{Phone Number} \\ \hline + Ambulance & 144 \\ \hline + Rega & 1414 \\ \hline + Fire service & 118 \\ \hline + Police & 117 \\ \hline + Toxics & 145 \\ \hline + \end{tabularx} +\end{table} +\newpage +\section{Risk Analysis} +Liquid Oxygen Coldflows involve pressurized systems and therefore have an inherent risk. Additionally, the strong oxidizing properties and cryogenic state of liquid oxygen pose further challenges. The risks associated with these tests are: +\subsection{Overpressure} +An overpressure of the system can lead to rupture of components and therefore to an explosion. Overpressure can cause injury to personnel, namely hearing damage, lung damage and even death, and damage to surrounding facilities. However, during all operations with the trailer, the pressure is limited to 60 bar and all components of the system have previously been tested to 60 bar. Additional preventive measures are taken to minimise the chance of occurance and damage caused by a possible overpressure event: +\begin{itemize} + \item Every potentially closed section of the system is equipped with a pressure relief valve, which are set to open at 80 bar. This ensures that the pressure in the system is limited to 80 bar, even in the case a pressure reducer were to fail or trapped LOX were to start evaporating. While this is higher than what the components have been tested to on the OSS side, all components are rated for at least 180 bar, which leaves a safety margin against plastic deformation of 2.25. + \item The TNT equivalent of the potential energy stored in the system and the size of the corresponding safety radius were calculated according to the ASME PCC-2-2018 standard. The safety radius was determined to be 5 meters. To have an additional safety margin and because it's easier to tape off the quadratic test area, the entire test area, which has a radius of around 45 meters, is taped off and monitored during testing. + \item The system is equipped with multiple pressure sensors which are monitored continuously during testing. If the pressure exceeds the set limit, an automatic abort is triggered which immediately depressurizes the system. +\end{itemize} +\subsection{Asphyxiation} +Asphyxiation can occur if there is a leak of nitrogen gas into the atmosphere. Nitrogen is an inert gas and therefore does not cause any immediate harm to the human body. However, nitrogen displaces oxygen from the air and can therefore lead to asphyxiation. This risk is mitigated by performing the tests outdoors, where the nitrogen can disperse into the atmosphere and does not accumulate. +\subsection{Cryogenic Burns} +Cryogenic burns can occur if a person comes into contact with the cryogenic liquid oxygen. Liquid oxygen has a temperature of -183°C and can cause severe burns on contact with human skin. To prevent this, multiple safety measures are implemented: +\begin{itemize} + \item All people working on the system during liquid oxgen filling and pressurization are required to wear adequate protective equipment, namely: + \begin{itemize} + \item Cryogenic resistant face shield to protect the face from splashes of liquid oxygen + \item Cryogenic resistant apron to protect the body from splashes of liquid oxygen + \item Cryogenic resistant gloves to protect the hands from splashes of liquid oxygen + \item Safety shoes to protect the feet from splashes of liquid oxygen + \item Thin cotton textiles to avoid saturation with liquid oxygen covered by a nonporous raincoat. + \end{itemize} + \item Procedures are in place to avoid personnel standing in areas where liquid oxygen could be released from the system and dry runs are performed to train the procedures. + \item The safety officer enforces the protected zones around the system during pressurization and liquid oxygen filling. + \item Finally, the contingency procedures for injury also cover the treatment of cryogenic burns. +\end{itemize} + +\subsection{Fire} +The strong oxidizing properties of liquid oxygen can cause fires if it comes into contact with flammable materials. The risk of fire is mitigated by: +\begin{itemize} + \item All parts of the system that can come into contact with liquid oxygen are made of non flammable, liquid oxygen compatible materials. + \item The whole OSS section is thoroughly cleaned in accordance with cleaning for oxygen service (CFOS) procedures before the tests. + \item The system is purged with nitrogen before the tests to remove any particles that could ignite in contact with liquid oxygen. +\end{itemize} + +\subsection{Injury} +To conduct the tests, gas bottles have to be handled and moved from the gas storage to the test site. Since the gas bottles are heavy and can be difficult to handle, they pose a risk of injury. To mitigate this risk, all personnel involved in handling the gas bottles are required to wear safety shoes, thick clothing and gloves. Additionally, the gas bottles are transported using a gas bottle trolley to reduce the risk of injury. + +\section{Site Map} +The tests will be performed in the IPZ Test Area 2. The trailer will be positioned all the way at the fence to the airfield, with both the side of the system that will be pressurized and the engine compartment facing the airfield. The control station will be positioned close to the Hangar. The whole testing area will be taped off to prevent accidental trespassing and during pressurized operations a dedicated person will monitor the area to look out for trespassers. +Figure \ref{fig:location-plan} shows the setup of the test location and the location of the fire extinguisher and first aid kit. During active testing, only the test conductor, safety officer and engineer in charge are allowed inside the taped zone with appropriate safety equipment (safety goggles and ear protection). When the system is pressurized, no one is allowed inside the taped off safety zone. +\begin{figure}[h] + \centering + \includegraphics[width=\textwidth]{assets/location-map.png} + \caption{Site map of the test location} + \label{fig:location-plan} +\end{figure} + +\newpage +\section{Equipment} +Every person has to wear a warning vest according to their role at all times during testing operations. The color code displayed in table \ref{tab:color-code} is used. +\begin{table}[h] + \caption{Warning Vest Color Code} + \label{tab:color-code} + \begin{tabularx}{0.9\textwidth}{|X|X|X|X|} + \hline + \cellcolor{cyan} Test Conductor & \cellcolor{green} Safety Officer & \cellcolor{orange} Engineers in charge (determined in role assignment) & \cellcolor{yellow} Visitors \\ \hline + \end{tabularx} +\end{table} +The safety equipment is stored inside the ARIS Hangar. The wearing of provided safety equipmentas foreseen in the operating procedures is mandatory. +\begin{table}[h] + \caption{Safety Equipment} + \label{tab:safety-equipment} + \begin{tabularx}{0.9\textwidth}{|c|X|X|} + \hline + \rowcolor{tableHeaderColor} \textbf{Amount} & \textbf{Equipment} & \textbf{Comment} \\ \hline + 2 & Fire extinguisher & ABC-Pulver \\ \hline + 2 & Fire extinguisher & CO2 (class B next to trailer) \\ \hline + 1 & First aid kit & \\ \hline + 2 & Blue warning vest & \\ \hline + 2 & Green warning vest & \\ \hline + 10 & Yellow warning vest & \\ \hline + 6 & Orange warning vest & \\ \hline + 8 & Safety goggles & \\ \hline + 4 & Face shield & \\ \hline + 2 & Cold-resistant gloves & For handling LOX \\ \hline + 1 & Cryogenic apron & \\ \hline + 6 & Pair of safety shoes & \\ \hline + 10 & Ear protection & \\ \hline + 8 & Work gloves & \\ \hline + 2 & Barrier tape & \\ \hline + \end{tabularx} +\end{table} +\section{Behaviour during test procedure} +The test conductor has the lead during the whole test operation and therefore gives the orders, which shall be obeyed. The safety officer supervises the actions of the test conductor and the team and makes sure that the tests are executed according to the procedures. The safety officer can stop the operations at any time he considers proceeding with the test as dangerous. \\ +\noindent +If during the test procedure an anomaly occurs or if there is an insecurity, the test participants are requested to inform the test conductor and the safety officer immediately. +\newpage +\section{Behaviour in case of an emergency} \label{emergency-behaviour} +In case of an emergency or an unexpected system state, the contingency procedures (shown in table \ref{tab:contingency-procedures}) must be followed. Participants will be informed about the location of the contingency procedures during the briefing and installation. +\begin{table}[h] + \caption{Contingency Procedures} + \label{tab:contingency-procedures} + \begin{tabularx}{0.9\textwidth}{|X|} + \cellcolor{blue} \textcolor{white}{General} \\ \hline + HEP\_CP\_GEN\_Injury\_XX \\ \hline + HEP\_CP\_GEN\_Fire\_XX \\ \hline + HEP\_CP\_GEN\_Trespassing\_XX \\ \hline + \cellcolor{orange} PSS \\ \hline + HEP\_CP\_PSS\_Leakage\_XX \\ \hline + HEP\_CP\_PSS\_Overpressure\_XX \\ \hline + HEP\_CP\_PSS\_BottleValveAnomaly\_XX \\ \hline + HEP\_CP\_PSS\_NoisesHissing\_XX \\ \hline + \cellcolor{yellow} DACS \\ \hline + HEP\_CP\_DACS\_PowerLoss\_XX \\ \hline + HEP\_CP\_DACS\_ConnectionLoss\_XX \\ \hline + HEP\_CP\_DACS\_ValveAnomalies\_XX \\ \hline + \end{tabularx} +\end{table} +All attendees are guided to stay calm and to avoid panicking. In such a situation, communication needs to be reduced to the minimum / essential only. The safety officer or his substitute leads through all emergency situations supported by the test conductor. \\ +\noindent +In any situation, the hazards must be considered before providing assistance. +\noindent +As soon as the situation allows it, the safety officer will inform IPZ and Chloé Pilloud (ARIS). +\end{document} \ No newline at end of file diff --git a/versions.json b/versions.json index bb28ce6..849ed72 100644 --- a/versions.json +++ b/versions.json @@ -142,5 +142,13 @@ "guidelines/ipz-fss-cf-operation-safety-concept": { "version": "02", "hash": "2fe0dca11722ef6b510405a54261f3ff9ab212fbe65c9235a0ed861f2d0893a7" + }, + "guidelines/ipz-oss-cf-operation-safety-concept copy": { + "version": "02", + "hash": "ab5be4df98f0bd21f9669d1b4658136b1acc2c3eca344f07a985985ff100e9bf" + }, + "eng/igniter-assembly": { + "version": "01", + "hash": "8715dfa0562a41e8f84c94447a730d02f3d3bb0da97c979f71aac09840a90b9a" } } \ No newline at end of file