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Leg Test Stand v1


Updated Version

There is a newer version of the Leg Test Stand available.
The new version uses the custom Master Board and Micro Driver Board instead of the Texas Instruments evaluation electronics.

Description

This teststand allows us to evaluate the performance of a single 2dof leg with external sensors. The teststand has a linear guided vertical degree of freedom and a carriage that holds the leg and the motor driver electronics. The ground reaction forces are measured with a 6 axis force-torque-sensor and are transmitted to the control pc at 1kHz. The vertical position of the carriage is measured with an analog string potentiometer. The acceleration can be measured with an inertia measurement unit which is mounted to the carriage. The test stand can be equipped with a pull-up-motor module for automated resetting to the initial position for machine learning experiments.

Details Leg Test Stand


Carriage with 2dof leg and motor driver electronics / Slider Box

  • weight carriage with electronics and 2dof leg: 650g
  • vertical range: 85cm
  • pull-force height sensor about 2N

Electronics


Texas Instruments Dual Motor Driver stack

Height Sensor


Waycon string potentiometer

Force Torque Sensor


ATI Mini-40-E force-torque-sensor

Inertia Measurement Unit


Lord Microstrain IMU 3DM-GX5-25 AHRS

Off-the-shelf Components

Linear Guide


Linear ball bearing and linear motion rod

  • Linear ball bearings: KB-1
  • Rod diameter 14mm
  • Linear motion rods: Precision Stainless Steel Rods X46 14h6 x 1000mm
  • ordering information below

Aluminum profiles


Item aluminum profile

  • Item aluminum profiles - Size 8 - 40mm x 40mm
  • required profile length: 2,7m
  • segment lengths: 120cm / 70cm / 50cm / 30cm
  • ordering information below

Angle brackets


Item 90 degree angle bracket 40mm

  • 90 degree 40mm angle brackets
  • ordering information below

End caps


Item end caps

  • end caps - size 8
  • ordering information below

T-slot nuts


Item M5 t-slot nuts

  • T-slot nuts M5
  • ordering information below

3D Printed Parts


The recommended printing direction for all the parts below is the positive z direction of the stl files.

All the STL files for 3d printing the Leg Test Stand can be found here: STL Files Leg Test Stand.
























Bill of Materials - Leg Test Stand 2dof


Description Quantity Ordering Information Comments
2DOF Leg 1 Custom assembly 2DOF Leg Documentation
TI Launchpad Microcontroller F28069M 1 Mouser 595-LAUNCHXL-F28069M
DigiKey 296-38832-ND
Launchpad F28069M Product Page
TI Booster Packs DRV8305 2 Mouser 595-STXL-DRV8305EVM
DigiKey 296-43181-ND
DRV8305 Product Page
String Potentiometer 1 Waycon LX-PA-40
Waycon Distributors
1000mm measurement range
Waycon String Potentiometer Datasheet
6 Axis Force-Torque-Sensor 1 ATI Mini-40-E
SI-40-2 calibration
ATI Sales
ATI Mini-40 Product Page
We ordered the sensor and interface box from Schunk in Germany.
Inertia Measurement Unit 1 Lord Microstrain 3DM-GX5-25 AHRS
Lord Microstrain Distributors
3DM-GX5-25 AHRS Datasheet
We ordered the IMU from ZSE Electronic GmbH in Germany.
Linear Ball Bearings 4 KB-1 14mm
Mädler 64699814
Linear Motion Rods 2 Precision Stainless Steel Rods X46 14h6 x 1000mm
Mädler 64799214
Aluminum Profiles 4 Item Size 8 - 40mm x 40mm
Item 7.0.000.09
Segment lengths: 120cm / 70cm / 30cm / 50cm
Angle Brackets 4 Item 0.0.411.15 Bolts and nuts included.
End Caps 5 Item 0.0.026.01
T-Slot Nuts M5 7 Item 0.0.480.54
Carriage 1 STL file 3d printed part
Print on FDM or SLS printer.
Linear Bearing Cover 4 STL file 3d printed part
Print on FDM or SLS printer.
Adjustment Sleeve 4 STL file 3d printed part
Print on SLA, Polyjet or Multijet printer.
Linear Motion Rod Attachment 2 STL file 3d printed part
Print on FDM or SLS printer.
String Potentiometer and Pullup Motor Mount 1 STL file 3d printed part
Print on FDM or SLS printer.
Pulley Pullup Module 1 STL file 3d printed part / optional
Print on FDM or SLS printer.
ATI Sensor Top Plate 1 STL file 3d printed part
Print on FDM or SLS printer.
ATI Sensor Bottom Plate 1 STL file 3d printed part
Print on FDM or SLS printer.
Motor Driver Electronics Attachment 1 STL file 3d printed part / optional
Print on FDM or SLS printer.
Stopper Attachment 2 STL file 3d printed part
Print on FDM or SLS printer.
Stopper Wing 1 STL file 3d printed part
Print on FDM or SLS printer.

View the teststand cad model in your web browser


Leg Test Stand v1 - Click on the picture to view the cad model in your browser

  • You can download the Solidworks CAD files here.

More Information

Open Dynamic Robot Initiative - Webpage
Open Dynamic Robot Initiative - YouTube Channel
Open Dynamic Robot Initiative - Forum
Open Dynamic Robot Initiative - Paper
Hardware Overview
Software Overview

Authors

Felix Grimminger

License

BSD 3-Clause License

Copyright

Copyright (c) 2019-2021, Max Planck Gesellschaft and New York University