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EESchema Schematic File Version 2
LIBS:MPPT_charger_20A-rescue
LIBS:LibreSolar
LIBS:IEC-60617
LIBS:power
LIBS:device
LIBS:regul
LIBS:switches
LIBS:conn
LIBS:logo
LIBS:mechanical
LIBS:MPPT_charger_20A-cache
EELAYER 26 0
EELAYER END
$Descr A4 11693 8268
encoding utf-8
Sheet 2 6
Title "MPPT Charger 20A"
Date "2017-03-06"
Rev "0.7"
Comp "Libre Solar"
Comment1 "Author: Martin Jäger"
Comment2 "Website: http://libre.solar"
Comment3 ""
Comment4 ""
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F 6 "" H 4400 2100 60 0001 C CNN "Comment"
F 7 "TY HMK325B7225KN-T" H 0 0 60 0001 C CNN "Alternative"
F 8 "100V, X7R" H 0 0 60 0001 C CNN "Remarks"
1 4400 2100
1 0 0 -1
$EndComp
$Comp
L D D1
U 1 1 58A87233
P 4200 3000
F 0 "D1" H 4200 3100 50 0000 C CNN
F 1 "1N4148" H 4200 2900 50 0000 C CNN
F 2 "LibreSolar:D_SOD-123" V 4200 3000 50 0001 C CNN
F 3 "" V 4200 3000 50 0000 C CNN
F 4 "Diodes Inc." H 150 200 50 0001 C CNN "Manufacturer"
F 5 "1N4148W-7-F" H 150 200 50 0001 C CNN "PartNumber"
F 6 "" H 150 200 50 0001 C CNN "SPR"
1 4200 3000
1 0 0 -1
$EndComp
$Comp
L Fuse F1
U 1 1 58AA3600
P 8900 2400
AR Path="/58AA3600" Ref="F1" Part="1"
AR Path="/58A68DC9/58AA3600" Ref="F1" Part="1"
F 0 "F1" H 8900 2475 50 0000 C CNN
F 1 "25A" H 8900 2325 50 0000 C CNN
F 2 "LibreSolar:KEYSTONE-FUSE-3557-2" H 8900 2400 50 0001 C CNN
F 3 "" H 8900 2400 50 0000 C CNN
F 4 "Keystone" H -100 350 50 0001 C CNN "Manufacturer"
F 5 "3557-2" H -100 350 50 0001 C CNN "PartNumber"
1 8900 2400
1 0 0 -1
$EndComp
$Comp
L +10V #PWR05
U 1 1 58BE9B73
P 7600 4400
F 0 "#PWR05" H 7600 4250 50 0001 C CNN
F 1 "+10V" H 7600 4540 50 0000 C CNN
F 2 "" H 7600 4400 50 0000 C CNN
F 3 "" H 7600 4400 50 0000 C CNN
1 7600 4400
1 0 0 -1
$EndComp
$Comp
L +10V #PWR06
U 1 1 58BEA73B
P 2400 4700
F 0 "#PWR06" H 2400 4550 50 0001 C CNN
F 1 "+10V" H 2400 4840 50 0000 C CNN
F 2 "" H 2400 4700 50 0000 C CNN
F 3 "" H 2400 4700 50 0000 C CNN
1 2400 4700
1 0 0 -1
$EndComp
$Comp
L R R2
U 1 1 58BEC59A
P 3400 2800
F 0 "R2" V 3330 2800 50 0000 C CNN
F 1 "1M" V 3470 2800 50 0000 C CNN
F 2 "LibreSolar:R_0603_1608" H 3400 2800 50 0001 C CNN
F 3 "" H 3400 2800 50 0000 C CNN
F 4 "Yageo" H 200 250 50 0001 C CNN "Manufacturer"
F 5 "RC0603FR-071ML" H 200 250 50 0001 C CNN "PartNumber"
F 6 "" H 200 250 50 0001 C CNN "SPR"
F 7 "" H 200 250 50 0001 C CNN "SPN"
F 8 "" H 200 250 50 0001 C CNN "SPURL"
1 3400 2800
1 0 0 -1
$EndComp
$Comp
L LM5107 U1
U 1 1 58C054FE
P 3400 5000
F 0 "U1" H 3400 5350 50 0000 C CNN
F 1 "LM5107" H 3400 4650 50 0000 C CNN
F 2 "Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mm" H 3450 5000 60 0001 C CNN
F 3 "" H 3450 5000 60 0001 C CNN
F 4 "Texas Instruments" H -800 950 50 0001 C CNN "Manufacturer"
F 5 "LM5107MA" H -800 950 50 0001 C CNN "PartNumber"
1 3400 5000
1 0 0 -1
$EndComp
$Comp
L Q_NMOS Q1
U 1 1 58C3E2A8
P 6200 2100
F 0 "Q1" H 6400 2150 50 0000 L CNN
F 1 "CSD18540Q5B" H 6400 2050 50 0000 L CNN
F 2 "LibreSolar:5X6_MOSFET" H 6400 2200 50 0001 C CNN
F 3 "" H 6200 2100 50 0001 C CNN
F 4 "Texas Instruments" H 200 300 50 0001 C CNN "Manufacturer"
F 5 "CSD18540Q5BT" H 200 300 50 0001 C CNN "PartNumber"
F 6 "" H 200 300 50 0001 C CNN "SPR"
F 7 "" H 200 300 50 0001 C CNN "SPN"
F 8 "" H 200 300 50 0001 C CNN "SPURL"
1 6200 2100
1 0 0 -1
$EndComp
$Comp
L Q_NMOS Q4
U 1 1 58C40039
P 6200 2800
F 0 "Q4" H 6400 2850 50 0000 L CNN
F 1 "CSD18540Q5B" H 6400 2750 50 0000 L CNN
F 2 "LibreSolar:5X6_MOSFET" H 6400 2900 50 0001 C CNN
F 3 "" H 6200 2800 50 0001 C CNN
F 4 "Texas Instruments" H 200 300 50 0001 C CNN "Manufacturer"
F 5 "CSD18540Q5BT" H 200 300 50 0001 C CNN "PartNumber"
F 6 "" H 200 300 50 0001 C CNN "SPR"
F 7 "" H 200 300 50 0001 C CNN "SPN"
F 8 "" H 200 300 50 0001 C CNN "SPURL"
1 6200 2800
1 0 0 -1
$EndComp
$Comp
L Q_NMOS Q2
U 1 1 58C41D81
P 3000 2700
F 0 "Q2" H 3200 2750 50 0000 L CNN
F 1 "CSD18540Q5B" H 3200 2650 50 0000 L CNN
F 2 "LibreSolar:5X6_MOSFET" H 3200 2800 50 0001 C CNN
F 3 "" H 3000 2700 50 0001 C CNN
F 4 "Texas Instruments" H 400 250 50 0001 C CNN "Manufacturer"
F 5 "CSD18540Q5BT" H 400 250 50 0001 C CNN "PartNumber"
F 6 "" H 400 250 50 0001 C CNN "SPR"
F 7 "" H 400 250 50 0001 C CNN "SPN"
F 8 "" H 400 250 50 0001 C CNN "SPURL"
1 3000 2700
0 -1 -1 0
$EndComp
$Comp
L Q_NMOS Q3
U 1 1 58C43871
P 8800 5400
F 0 "Q3" H 9000 5450 50 0000 L CNN
F 1 "CSD18540Q5B" H 9000 5350 50 0000 L CNN
F 2 "LibreSolar:5X6_MOSFET" H 9000 5500 50 0001 C CNN
F 3 "" H 8800 5400 50 0001 C CNN
F 4 "Texas Instruments" H 5250 -400 50 0001 C CNN "Manufacturer"
F 5 "CSD18540Q5BT" H 5250 -400 50 0001 C CNN "PartNumber"
F 6 "" H 5250 -400 50 0001 C CNN "SPR"
F 7 "" H 5250 -400 50 0001 C CNN "SPN"
F 8 "" H 5250 -400 50 0001 C CNN "SPURL"
1 8800 5400
0 1 1 0
$EndComp
Text Notes 1450 2650 0 50 ~ 0
Solar Panel\nVoltage: 16-55 V
Text Notes 6600 1450 0 100 ~ 0
DC/DC power stage
Text Notes 8000 4100 0 100 ~ 0
Load output
Text Notes 2850 4475 0 100 ~ 0
MOSFET driver
Text Notes 9000 4800 0 50 ~ 0
Alternative: 330R at MOSFET gate\n--> 10.4/330 = 31 mA max
Text Notes 5150 7600 0 50 ~ 0
If not stated otherwise, all MLCC 50V X7R
Text Label 9425 5500 2 50 ~ 0
LOAD-
Text Notes 9575 5775 0 50 ~ 0
MKDS_5/2-9,52
Text Notes 1300 1700 0 50 ~ 0
MKDS_5/2-9,52
Text Notes 9850 3150 0 50 ~ 0
MKDS_5/2-9,52
Text HLabel 3000 4900 0 50 Input ~ 0
PWM_HS
Text HLabel 3000 5000 0 50 Input ~ 0
PWM_LS
Text Label 4100 5200 2 50 ~ 0
LS_DRV
Text Label 5350 2100 0 50 ~ 0
HS_DRV
Text Label 4100 5000 2 50 ~ 0
HS_DRV
Text Label 5300 2800 0 50 ~ 0
LS_DRV
Text Label 4100 5100 2 50 ~ 0
SW_NODE
Text HLabel 7050 5000 0 50 Input ~ 0
~LOAD_EN
Text Label 6550 2400 0 50 ~ 0
SW_NODE
Text Label 1950 2200 0 50 ~ 0
SOLAR-
Text Label 1950 2000 0 50 ~ 0
SOLAR+
Text HLabel 8600 2300 1 50 Output ~ 0
DCDC_OUT
Text HLabel 5400 1600 1 50 Output ~ 0
DCDC_IN
Text HLabel 9600 5300 0 50 Input ~ 0
DCDC_OUT
Text HLabel 9100 3300 3 50 Output ~ 0
BAT-
Text HLabel 7200 5600 3 50 Output ~ 0
LOAD-SW
Text HLabel 6800 5500 0 50 Input ~ 0
BAT-
Text HLabel 8700 3300 3 50 Output ~ 0
DCDC-
Text Label 9500 2700 0 50 ~ 0
BAT+
$Comp
L CP C1
U 1 1 59108F15
P 3600 2100
F 0 "C1" H 3625 2175 50 0000 L CNN
F 1 "1000u" H 3625 2025 50 0000 L CNN
F 2 "Capacitors_THT:CP_Radial_D16.0mm_P7.50mm" H 3625 1875 50 0001 L CNN
F 3 "" H 3625 2175 50 0000 C CNN
F 4 "United Chemi-Con" H 200 300 50 0001 C CNN "Manufacturer"
F 5 "EKYB630ELL102ML25S" H 200 300 50 0001 C CNN "PartNumber"
F 6 "" H 3625 1925 50 0001 L CNN "Comment"
F 7 "63V, 2.74A, 16x25" H 0 0 60 0001 C CNN "Remarks"
1 3600 2100
1 0 0 -1
$EndComp
Wire Wire Line
2400 4700 2400 4900
Wire Wire Line
3100 4800 2400 4800
Wire Wire Line
7600 4500 7700 4500
Wire Wire Line
9000 2400 9400 2400
Wire Wire Line
9000 3200 9400 3200
Wire Wire Line
6800 5500 6900 5500
Wire Wire Line
8100 5500 8100 5200
Wire Wire Line
7700 5500 7700 5300
Wire Wire Line
2600 2000 2600 1700
Wire Wire Line
7750 2400 8800 2400
Wire Wire Line
8600 2400 8600 2300
Wire Wire Line
3100 5200 2400 5200
Wire Wire Line
2400 5100 2400 5300
Wire Wire Line
6700 3300 6700 3200
Wire Wire Line
4700 2600 4700 2200
Wire Wire Line
4000 2600 4000 2200
Wire Wire Line
4400 2600 4400 2200
Wire Wire Line
4800 2600 4800 2700
Wire Wire Line
3900 4700 3800 4700
Wire Wire Line
3800 4700 3800 4800
Wire Wire Line
3800 4800 3700 4800
Wire Wire Line
3700 5000 4100 5000
Wire Wire Line
5700 2100 5350 2100
Wire Wire Line
3700 5200 4100 5200
Wire Wire Line
5300 2800 5600 2800
Wire Wire Line
4100 4700 4300 4700
Wire Wire Line
4300 4700 4300 4800
Wire Wire Line
8100 4500 8100 4800
Wire Wire Line
8100 4700 8350 4700
Wire Wire Line
7900 4500 8100 4500
Wire Wire Line
7400 5000 7800 5000
Wire Wire Line
7700 5000 7700 5100
Wire Wire Line
2600 2600 2600 2200
Wire Wire Line
4300 5100 4300 5000
Wire Wire Line
3100 4900 3000 4900
Wire Wire Line
3100 5000 3000 5000
Wire Wire Line
7050 5000 7200 5000
Wire Wire Line
2300 1700 2300 2000
Wire Wire Line
2300 2000 1850 2000
Wire Wire Line
1850 2200 2300 2200
Wire Wire Line
2300 2200 2300 2600
Wire Wire Line
3700 5100 4300 5100
Wire Wire Line
7600 4400 7600 4500
Wire Wire Line
2300 1700 6300 1700
Wire Wire Line
5900 2100 6000 2100
Wire Wire Line
4700 1700 4700 2000
Wire Wire Line
4400 2000 4400 1700
Wire Wire Line
4000 2000 4000 1700
Wire Wire Line
3400 2700 3400 2600
Wire Wire Line
3400 2900 3400 3000
Wire Wire Line
6300 2400 7450 2400
Wire Wire Line
9700 5300 9600 5300
Wire Wire Line
9400 2400 9400 2700
Wire Wire Line
9400 2900 9800 2900
Wire Wire Line
9400 2700 9800 2700
Wire Wire Line
8550 4700 8800 4700
Wire Wire Line
6300 1700 6300 1900
Wire Wire Line
5800 2800 6000 2800
Wire Wire Line
5900 3000 5900 2800
Wire Wire Line
4300 3000 5900 3000
Wire Wire Line
6300 2300 6300 2600
Wire Wire Line
6300 3200 6300 3000
Wire Wire Line
2300 2600 2800 2600
Wire Wire Line
3200 2600 4800 2600
Wire Wire Line
3000 2900 3000 3000
Wire Wire Line
3000 3000 4100 3000
Wire Wire Line
9700 5500 9000 5500
Wire Wire Line
7100 5500 8600 5500
Wire Wire Line
8800 4700 8800 5200
Wire Wire Line
5400 1700 5400 1600
Connection ~ 2400 4800
Connection ~ 8100 5500
Connection ~ 7700 5500
Connection ~ 2600 1700
Connection ~ 8600 2400
Connection ~ 2400 5200
Connection ~ 6700 3200
Connection ~ 4000 2600
Connection ~ 4700 2600
Connection ~ 4400 2600
Connection ~ 3400 2600
Connection ~ 3400 3000
Connection ~ 8100 4700
Connection ~ 7700 5000
Connection ~ 2600 2600
Connection ~ 4700 1700
Connection ~ 4400 1700
Connection ~ 4000 1700
Connection ~ 5900 2800
Connection ~ 6300 2400
Connection ~ 5400 1700
Wire Wire Line
9400 3200 9400 2900
Wire Wire Line
7200 5600 7200 5500
Connection ~ 7200 5500
Wire Wire Line
8700 3200 8700 3300
Connection ~ 8700 3200
Wire Wire Line
9100 3300 9100 3200
Connection ~ 9100 3200
Wire Wire Line
3600 2000 3600 1700
Connection ~ 3600 1700
Wire Wire Line
3600 2200 3600 2600
Connection ~ 3600 2600
Wire Wire Line
8000 2700 8000 2400
Connection ~ 8000 2400
Wire Wire Line
8000 2900 8000 3200
Connection ~ 8000 3200
$Comp
L Heatsink_PAD HS1
U 1 1 595541CE
P 5800 1400
F 0 "HS1" H 5941 1441 50 0000 L CNN
F 1 "Heatsink_PAD" H 5941 1350 50 0000 L CNN
F 2 "LibreSolar:Fischer_Elektronik_FK_250_10_LF_PAK" H 5812 1350 50 0001 C CNN
F 3 "" H 5812 1350 50 0001 C CNN
F 4 "Fischer Elektronik" H 0 0 60 0001 C CNN "Manufacturer"
F 5 "FK 250 10 LF PAK" H 0 0 60 0001 C CNN "PartNumber"
1 5800 1400
1 0 0 -1
$EndComp
Wire Wire Line
5800 1700 5800 1500
Connection ~ 5800 1700
Wire Wire Line
6300 3200 8800 3200
Wire Wire Line
7000 2400 7000 2500
Connection ~ 7000 2400
Wire Wire Line
7200 2400 7200 2500
Connection ~ 7200 2400
Wire Wire Line
7200 2800 7200 2700
Wire Wire Line
7000 2800 7200 2800
Wire Wire Line
7100 2800 7100 2900
Wire Wire Line
7000 2800 7000 2700
Connection ~ 7100 2800
Wire Wire Line
7100 3100 7100 3200
Connection ~ 7100 3200
$EndSCHEMATC