Improved self-support settings for the S8. Better release due to the …

…horizontal expansion. More robustness due to brims, and larger build plate trunks and avoid travel over support. Faster printing due to higher support speeds and less tree branches.Improved part strength due to higher infill flow rates. Added 1 flooring layer to all Ultimaker machines to improve bottom part quality. Small bug fixes to the sketch/replicator profiles. Updated settings version def files.

PP-580
PP-581

resources/definitions/fdmextruder.def.json

@@ -7,7 +7,7 @@
         "author": "Ultimaker",
         "manufacturer": "Unknown",
         "position": "0",
-        "setting_version": 24,
+        "setting_version": 25,
         "type": "extruder"
     },
     "settings":

resources/definitions/fdmprinter.def.json

@@ -6,7 +6,7 @@
         "type": "machine",
         "author": "Unknown",
         "manufacturer": "Unknown",
-        "setting_version": 24,
+        "setting_version": 25,
         "file_formats": "text/x-gcode;model/stl;application/x-wavefront-obj;application/x3g",
         "visible": false,
         "has_materials": true,

resources/definitions/ultimaker.def.json

@@ -14,8 +14,11 @@
     },
     "overrides":
     {
+        "acceleration_flooring": { "value": "acceleration_roofing" },
         "acceleration_layer_0": { "value": "acceleration_topbottom" },
         "acceleration_travel_enabled": { "value": false },
+        "acceleration_wall_0_flooring": { "value": "acceleration_wall_0_roofing" },
+        "acceleration_wall_x_flooring": { "value": "acceleration_wall_x_roofing" },
         "bottom_layers": { "value": "math.ceil(round(bottom_thickness / resolveOrValue('layer_height'), 4))" },
         "bridge_enable_more_layers": { "value": false },
         "bridge_fan_speed": { "value": "cool_fan_speed_max" },
@@ -43,11 +46,13 @@
         "cool_min_speed": { "value": "round(speed_wall_0 * 3 / 4) if cool_lift_head else round(speed_wall_0 / 5)" },
         "cool_min_temperature": { "value": "max([material_final_print_temperature, material_initial_print_temperature, material_print_temperature - 15])" },
         "extra_infill_lines_to_support_skins": { "value": "'none'" },
+        "flooring_layer_count": { "value": "1" },
         "gradual_support_infill_step_height": { "value": "4 * layer_height" },
         "gradual_support_infill_steps": { "value": "2 if support_interface_enable and support_structure != 'tree' else 0" },
         "infill_material_flow": { "value": "(1.95-infill_sparse_density / 100 if infill_sparse_density > 95 else 1) * material_flow" },
         "infill_overlap": { "value": "0 if infill_sparse_density > 80 else 10" },
         "inset_direction": { "value": "'outside_in'" },
+        "jerk_flooring": { "value": "jerk_roofing" },
         "jerk_infill": { "minimum_value_warning": 20 },
         "jerk_prime_tower": { "minimum_value_warning": 20 },
         "jerk_print":
@@ -65,6 +70,8 @@
         "jerk_travel_enabled": { "value": false },
         "jerk_wall": { "minimum_value_warning": 20 },
         "jerk_wall_0": { "minimum_value_warning": 20 },
+        "jerk_wall_0_flooring": { "value": "jerk_wall_0_roofing" },
+        "jerk_wall_x_flooring": { "value": "jerk_wall_x_roofing" },
         "layer_height": { "value": 0.15 },
         "layer_height_0": { "value": "max(0.2, layer_height)" },
         "line_width": { "value": "machine_nozzle_size" },
@@ -116,9 +123,12 @@
         "skin_monotonic": { "value": "roofing_layer_count == 0" },
         "skin_overlap": { "value": "20" },
         "speed_equalize_flow_width_factor": { "value": "110.0" },
+        "speed_flooring": { "value": "speed_roofing" },
         "speed_layer_0": { "value": "min(30, layer_height / layer_height_0 * speed_wall_0)" },
         "speed_slowdown_layers": { "value": 1 },
         "speed_travel_layer_0": { "value": "speed_travel" },
+        "speed_wall_0_flooring": { "value": "speed_wall_0_roofing" },
+        "speed_wall_x_flooring": { "value": "speed_wall_x_roofing" },
         "support_infill_rate": { "value": "0 if support_structure == 'tree' else 80 if gradual_support_infill_steps != 0 else 15" },
         "support_initial_layer_line_distance": { "minimum_value_warning": "0 if support_structure == 'tree' else support_line_width" },
         "support_interface_height": { "value": "2 * layer_height" },

resources/definitions/ultimaker_replicator_plus.def.json

@@ -65,7 +65,7 @@
         "machine_extruder_trains": { "0": "ultimaker_replicator_extruder" },
         "preferred_material": "ultimaker_pla_175",
         "preferred_quality_type": "draft",
-        "preferred_variant_name": "ultimaker_replicator_smart_extruder_plus",
+        "preferred_variant_name": "Smart Extruder+",
         "reference_machine_id": "replicator_b",
         "supports_network_connection": true,
         "supports_usb_connection": false,

resources/definitions/ultimaker_s8.def.json

@@ -69,8 +69,8 @@
         "acceleration_wall_0_roofing": { "value": "acceleration_wall_0" },
         "acceleration_wall_x": { "value": "acceleration_print" },
         "acceleration_wall_x_roofing": { "value": "acceleration_wall" },
-        "adhesion_type": { "value": "'skirt'" },
-        "bottom_thickness": { "value": "3*layer_height if top_layers==4 else top_bottom_thickness" },
+        "adhesion_type": { "value": "'brim' if support_enable and support_structure=='tree' else 'skirt'" },
+        "bottom_thickness": { "value": "3*layer_height if top_layers==4 and not support_enable else top_bottom_thickness" },
         "bridge_skin_material_flow": { "value": 200 },
         "bridge_skin_speed":
         {
@@ -94,6 +94,7 @@
         "extra_infill_lines_to_support_skins": { "value": "'walls_and_lines'" },
         "gradual_flow_enabled": { "value": false },
         "hole_xy_offset": { "value": 0.075 },
+        "infill_material_flow": { "value": "1.1*material_flow" },
         "infill_overlap": { "value": 10 },
         "infill_pattern": { "value": "'zigzag' if infill_sparse_density > 80 else 'grid'" },
         "infill_sparse_density": { "value": 15 },
@@ -319,7 +320,7 @@
         "speed_support":
         {
             "maximum_value_warning": 300,
-            "value": "speed_wall_0"
+            "value": "speed_print"
         },
         "speed_support_bottom":
         {
@@ -334,7 +335,7 @@
         "speed_support_interface":
         {
             "maximum_value_warning": 300,
-            "value": 50
+            "value": 80
         },
         "speed_support_roof":
         {
@@ -381,14 +382,22 @@
             "maximum_value_warning": 300,
             "value": "speed_wall"
         },
-        "support_brim_line_count": { "value": 5 },
-        "support_infill_rate": { "value": "80 if gradual_support_infill_steps != 0 else 15" },
+        "support_angle": { "value": 60 },
+        "support_bottom_offset": { "value": 0 },
+        "support_brim_width": { "value": 10 },
         "support_interface_enable": { "value": true },
+        "support_interface_offset": { "value": "support_offset" },
+        "support_offset": { "value": "1.2 if support_structure == 'tree' else 0.8" },
         "support_pattern": { "value": "'gyroid' if support_structure == 'tree' else 'lines'" },
         "support_structure": { "value": "'normal'" },
+        "support_tree_bp_diameter": { "value": 15 },
+        "support_tree_tip_diameter": { "value": 1.0 },
+        "support_tree_top_rate": { "value": 20 },
+        "support_xy_distance_overhang": { "value": "machine_nozzle_size" },
         "support_z_distance": { "value": "0.4*material_shrinkage_percentage_z/100.0" },
         "top_bottom_thickness": { "value": "round(4*layer_height, 2)" },
         "travel_avoid_other_parts": { "value": true },
+        "travel_avoid_supports": { "value": true },
         "wall_0_acceleration": { "value": 1000 },
         "wall_0_deceleration": { "value": 1000 },
         "wall_0_end_speed_ratio": { "value": 100 },

resources/definitions/ultimaker_sketch.def.json

@@ -55,17 +55,14 @@
             "basf_",
             "jabil_",
             "polymaker_",
-            "ultimaker_rapidrinse",
-            "ultimaker_sr30",
-            "ultimaker_petg",
-            "ultimaker_pva",
             "ultimaker_pc-abs",
             "ultimaker_pc-abs-fr"
         ],
         "has_machine_quality": true,
         "has_materials": true,
         "has_variants": true,
         "machine_extruder_trains": { "0": "ultimaker_sketch_extruder" },
+        "preferred_material": "ultimaker_pla_175",
         "preferred_quality_type": "draft",
         "preferred_variant_name": "0.4mm",
         "reference_machine_id": "sketch",

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg

@@ -23,6 +23,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = =2 * layer_height
 support_interface_enable = True
 support_z_distance = 0

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = =2 * layer_height
 support_interface_enable = True
 support_z_distance = 0

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_interface_enable = True
 support_z_distance = 0
 

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = 0.3
 support_interface_enable = True
 support_z_distance = 0