Add high pressure leakage test

src/pss/high-pressure-leakage-test/main.tex

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+\documentclass{article}
+
+\input{../../common/lib/header}
+
+% Define a counter for the item numbers
+\newcounter{rowCounter}
+% Initialize counter
+\setcounter{rowCounter}{0}
+
+\newcounter{tableCounter}
+\setcounter{tableCounter}{0}
+
+% Command for row in checklist
+% First argument is amount
+% Second argument is description
+\newcommand{\checklistItem}[2]{
+  \checkbox & #1 & #2 \\ \hline
+}
+
+% Command for row in procedure list
+\newcommand{\procedureItem}[2]{
+  \stepcounter{rowCounter} % Increment counter
+  \arabic{tableCounter}.\arabic{rowCounter}
+  &
+  \checkbox
+  &
+  \begin{minipage}[t]{1.2\linewidth}
+    #1
+    \vspace{1mm} % Just slightly add vspace to prevent clipping into table border
+  \end{minipage}
+  &
+  \begin{minipage}[t]{0.8\linewidth}
+    #2
+    \vspace{1mm} % Just slightly add vspace to prevent clipping into table border
+  \end{minipage}
+  \\ \hline
+}
+
+% Command for row in note list
+\newcommand{\noteItem}[1]{
+  \begin{minipage}[t]{\linewidth}
+    #1
+    \vspace{1mm} % Just slightly add vspace to prevent clipping into table border
+  \end{minipage}
+  \\ \hline
+}
+
+
+\title{High Pressure Leakage Test}
+\author{Operating Procedure}
+\date{Version: \isodate\today}
+
+\begin{document}
+
+\maketitle
+
+% Set the page style for the title page
+\thispagestyle{fancy}
+
+%%%%%% Prefix section
+% Change section numbering to A, B, C...
+\renewcommand{\thesection}{\Alph{section}}
+
+\section{Operation Description}
+\input{sections/operation-description.tex}
+
+\section{Safety Material}
+\input{sections/safety-material.tex}
+
+\section{Required Tools}
+\input{sections/required-tools.tex}
+
+\newpage
+
+%%%%%% Main section
+% Change section numbering to 1, 2, 3...
+\renewcommand{\thesection}{\arabic{section}}
+
+% Reset section counter to start from 1 again
+\setcounter{section}{0}
+
+\section{Low Pressure Leakage Test \textbf{OSS}}
+\input{sections/low-pressure-leakage-test-oss.tex}
+
+\section{Low Pressure Leakage Test \textbf{FSS}}
+\input{sections/low-pressure-leakage-test-fss.tex}
+
+\section{High Pressure Leakage Test \textbf{PSS}}
+\input{sections/high-pressure-leakage-test-pss.tex}
+
+\newpage
+
+%%%%%% Notes
+\setcounter{section}{0}
+\section*{Notes}
+\input{sections/notes.tex}
+
+\end{document}

src/pss/high-pressure-leakage-test/sections/high-pressure-leakage-test-pss.tex

@@ -0,0 +1,162 @@
+\stepcounter{tableCounter} % Increment counter
+\setcounter{rowCounter}{0} % Reset counter
+\begin{tabularx}{\textwidth}{|>{\columncolor{tableColumnColor}}c|>{\columncolor{tableColumnColor}}c|>{\hsize=1.2\hsize}X|>{\hsize=.8\hsize}X|}
+  \hline
+  \rowcolor{tableHeaderColor}
+  ID & Check & Description & Comments \\ \hline
+
+  \procedureItem{Inform about the imminent start of the high-pressure leakage test:
+  \begin{itemize}
+    \item All personnel must be outside of the safety zone
+    \item Only TC, SO and PSS1 are allowed to approach the trailer
+    \item Workspaces on the trailer must be cleared
+  \end{itemize}}{}
+
+  \procedureItem{TC, SO and PSS1 wear ear protection, safety goggles, face shields and working gloves}{}
+
+  \procedureItem{Approach FSS compartment}{}
+
+  \procedureItem{Apply Snoop to all fittings}{}
+
+  \procedureItem{Slowly open the N2 Bottle Valve (FSS PRZ) fully}{}
+
+  \procedureItem{Slowly set the Pressure Reducer (FSS PRZ) to \textbf{\textcolor{red}{45 barg}} (in 10 bar steps and checking pressure readings with DACS after every step) while regularly applying Snoop to all fittings and check for leaks}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Check FSS Pressure above Tank}{}
+
+  \procedureItem{Approach OSS compartment}{}
+
+  \procedureItem{Apply Snoop to all fittings}{}
+
+  \procedureItem{Slowly open the N2 Bottle Valve (OSS PRZ) fully}{}
+
+  \procedureItem{Slowly set the Pressure Reducer (OSS PRZ) to \textbf{\textcolor{red}{45 barg}} (in 10 bar steps and checking pressure readings with DACS after every step) while regularly applying Snoop to all fittings and check for leaks}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Check OSS Pressure above Tank}{}
+
+  \procedureItem{Retreat to HUT and monitor the system pressure via sensor values}{}
+
+  \procedureItem{$\rightarrow$Arm \textbf{FIRING} circuit}{}
+
+  \procedureItem{$\rightarrow$Close Vent Valve (FSS)}{}
+
+  \procedureItem{$\rightarrow$Close Vent Valve (OSS)}{}
+
+  \multicolumn{4}{|c|}{\cellcolor{tableColumnColor} \textbf{FSS}}\\ \hline
+
+  \procedureItem{Open Pressurization Valve (FSS PRZ) and wait until system is fully pressurized}{}
+
+  \procedureItem{$\rightarrow$Check FSS Pressurization Pressure}{}
+
+  \procedureItem{Open Main Valve (FSS) and wait until system is fully pressurized}{}
+
+  \procedureItem{$\rightarrow$Check Injector Manifold Pressure}{}
+
+  \procedureItem{Close Pressurization Valve (FSS PRZ)}{}
+
+  \procedureItem{Close Main Valve (FSS)}{}
+
+  \procedureItem{Set timer to 15 minutes (only for newly assembled system, else 5 minutes)}{}
+
+  \procedureItem{If pressure readings drop significantly before timer ends, the remaining waiting time can be skipped}{}
+
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{FSS tank pressure: \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{FSS inj pressure: \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{FSS tank pressure (15 min): \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{FSS inj pressure (15 min): \underline{\hspace{5cm}}} \\ \hline
+
+  \multicolumn{4}{|c|}{\cellcolor{tableColumnColor} \textbf{OSS}} \\ \hline
+
+  \procedureItem{Open Pressurization Valve (OSS PRZ) and wait until system is fully pressurized}{}
+
+  \procedureItem{$\rightarrow$Check OSS Pressurization Pressure}{}
+
+  \procedureItem{Open Main Valve (OSS) and wait until system is fully pressurized}{}
+
+  \procedureItem{$\rightarrow$Check OSS Runline Pressure, Injector Manifold Pressure}{}
+
+  \procedureItem{Close Pressurization Valve (OSS PRZ)}{}
+
+  \procedureItem{Close Main Valve (OSS)}{}
+
+  \procedureItem{Set timer to 15 minutes (only for newly assembled system, else 5 minutes)}{}
+
+  \procedureItem{If pressure readings drop significantly before timer ends, the remaining waiting time can be skipped}{}
+
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{OSS tank pressure: \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{OSS inj pressure: \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{OSS tank pressure (15 min): \underline{\hspace{5cm}}} \\ \hline
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{OSS inj pressure (15 min): \underline{\hspace{5cm}}} \\ \hline
+
+  \multicolumn{4}{|c|}{\cellcolor{tableColumnColor} \textbf{Depressurization}} \\ \hline
+
+  \procedureItem{Open Vent Valve (FSS)}{}
+
+  \procedureItem{Check that system is depressurized:
+\begin{itemize}
+  \item Check FSS Pressure above Tank
+  \item Check Injector Manifold Pressure
+\end{itemize}}{}
+
+  \procedureItem{Open Main Valve (FSS) (depressurizing engine section via Vent Valve (FSS))}{}
+
+  \procedureItem{Open Main Valve (OSS MAIN)}{}
+
+  \procedureItem{Open Vent Valve (OSS)}{}
+
+  \procedureItem{Check that system is depressurized:
+\begin{itemize}
+  \item Check OSS Pressure above Tank
+  \item Check OSS Runline Pressure
+  \item Check Injector Manifold Pressure
+\end{itemize}}{}
+
+  \procedureItem{TC, SO and PSS1 wear ear protection, safety goggles, face shields and working gloves}{}
+
+  \procedureItem{TC, SO and PSS1 approach the FSS compartment}{}
+  \multicolumn{4}{|>{\hsize=4\hsize\linewidth=\hsize}X|}{FSS PRZ N2 tank pressure: \underline{\hspace{5cm}}} \\ \hline
+
+  \procedureItem{Close N2 Bottle Valve (FSS PRZ)}{}
+
+  \procedureItem{Open Bleed Valve (FSS PRZ)}{}
+
+  \procedureItem{Set Pressure Reducer (FSS PRZ) to DECREASE}{}
+
+  \procedureItem{Close Bleed Valve (FSS PRZ)}{}
+
+  \procedureItem{If the pressure drops more than 5 bar, there are leaks:
+\begin{itemize}
+  \item Find leaks (look for bubbles)
+  \item Mark leaking fittings
+  \item Retighten all marked fittings and go back to step 3.4.
+\end{itemize}
+If the pressure did not drop more than 5 bar, continue with the next step}{}
+
+  \procedureItem{Close Main Valve (FSS MAIN)}{}
+
+  \procedureItem{TC, SO and PSS1 approach the OSS compartment}{}
+
+  \procedureItem{Write down pressure on Pressure Reducer (OSS PRZ):}{}
+
+  \procedureItem{Close N2 Bottle Valve (OSS PRZ)}{}
+
+  \procedureItem{Open Bleed Valve (OSS PRZ)}{}
+
+  \procedureItem{Set Pressure Reducer (OSS PRZ) to DECREASE}{}
+
+  \procedureItem{Close Bleed Valve (OSS PRZ)}{}
+
+  \procedureItem{If the pressure drops more than 5 bar, there are leaks:
+\begin{itemize}
+  \item Find leaks (look for bubbles)
+  \item Mark leaking fittings
+  \item Retighten all marked fittings and go back to step 3.4.
+\end{itemize}
+If the pressure did not drop more than 5 bar, continue with the next step}{}
+
+  \procedureItem{Close Main Valve (OSS MAIN)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Disarm \textbf{FIRING} circuit}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Confirm that no circuit is armed and all valves are in normal state}{}
+\end{tabularx}

src/pss/high-pressure-leakage-test/sections/low-pressure-leakage-test-fss.tex

@@ -0,0 +1,69 @@
+\stepcounter{tableCounter} % Increment counter
+\setcounter{rowCounter}{0} % Reset counter
+\begin{tabularx}{\textwidth}{|>{\columncolor{tableColumnColor}}c|>{\columncolor{tableColumnColor}}c|>{\hsize=1.2\hsize}X|>{\hsize=.8\hsize}X|}
+  \hline
+  \rowcolor{tableHeaderColor}
+  ID & Check & Description & Comments \\ \hline
+
+  \procedureItem{$\rightarrow$Arm \textbf{FSS FILL} circuit}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Open Pressurization Valve (FSS PRZ)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Open Main Valve (FSS MAIN)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Close Vent Valve (FSS)}{}
+
+  \procedureItem{TC, SO and PSS1 wear ear protection, safety goggles and face shields (first time opening bottle only)}{}
+
+  \procedureItem{Slowly open the N2 Bottle Valve (FSS PRZ)}{}
+
+  \procedureItem{First time opening N2 Bottle: 
+
+Check line between bottle and Pressure Reducer (FSS PRZ) for leaks (i.e. apply snoop to all fittings)}{}
+
+  \procedureItem{Set the Pressure Reducer (FSS PRZ) to 5 bar (using the red knob)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: check FSS Pressure above Tank}{}
+
+  \procedureItem{Apply SNOOP to all fittings in the pressurized lines}{}
+
+  \procedureItem{\textbf{Iteration point}:
+If there are visible leaks:
+
+\begin{itemize}
+  \item Mark leaking fittings
+  \item Close N2 Bottle Valve (FSS PRZ) fully
+  \item If Pressure Reducer (FSS PRZ) is set to DECREASE: set it to 3 bar
+  \item Ensure that no one is in front of Vent Valve (FSS)
+  \item Open Vent Valve (FSS)
+  \item Verify that the system is fully depressurized (check manometer)
+  \item $\leftrightarrow$TC to DACS1: check FSS Pressure above Tank
+  \item Set the Pressure Reducer (FSS PRZ) to DECREASE
+  \item Close Vent Valve (FSS)
+  \item Retighten all marked fittings and go back to step 2.5.
+  \item If there are no leaks: go back to step 2.5. and repeat with 10 bar
+  \item If there are still no leaks: continue with step 2.10.
+\end{itemize}
+}{}
+
+  \procedureItem{Close N2 Bottle Valve (FSS PRZ) fully}{}
+
+  \procedureItem{Ensure that no one is in front of Vent Valve (FSS)}{}
+
+  \procedureItem{Open Vent Valve (FSS)}{}
+
+  \procedureItem{Verify that the system is fully depressurized (check manometer)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: check FSS Pressure above Tank}{}
+
+  \procedureItem{Set the Pressure Reducer (FSS PRZ) to DECREASE}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: close Main Valve (FSS MAIN)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: close Pressurization Valve (FSS PRZ)}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Disarm FSS FILL circuit}{}
+
+  \procedureItem{$\leftrightarrow$TC to DACS1: Confirm that no circuit is armed and all valves are in normal state}{}
+
+\end{tabularx}