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westland committed Jan 1, 2024
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title = "Sony's Batteries"
date = 2023-10-21T20:28:09-05:00
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The cutting-edge of current energy storage technology
is the lithium-polymer battery that powers most smartphones, laptops, tablets and other consumer devices.
Lithium is the metal with lowest density and with the
greatest electrochemical potential and energy-to-weight
ratio, so in theory it would be an ideal material for batteries. And indeed, lithium battery technology had been
around for most of the 20th century. But the technology
really took off in the 1990s, in the wake of the demise
of another consumer technology – cassette audiotapes.

The Japanese company Sony had, with Holland’s
Phillips, commercialized the Compact Disc (CD) technology for music in the 1980s; by 1990 CDs had completely replaced audio cassettes, and Sony found itself
with factories full of old, unusable equipment for making
magnetic tape for cassettes. Sony’s scientists searched
for another use for this equipment, settling on American
chemist John B. Goodenough’s invention of the LiCoO2
battery cathode, and French research scientist Rachid
Yazami discovered the graphite battery anode. Sony
discovered that instead of coating polymer tape with
a magnetic film for data recording, they could coat it
with a goopy paste that turned it into one of Yazami
and Goodenough’s battery electrodes to create a longlasting, lightweight and powerful battery. In 1997, Sony
lightened its battery even further by throwing away the
metal battery casings, replacing them with a polymer
pouch made of material similar to the cassette tape
plastic. The lithium ion polymer (LiPo) battery was born.
These batteries held their electrolyte in a solid polymer
composite instead of a liquid solvent, and the electrodes
and separators are laminated to each other, allowing
the battery to be encased in a flexible wrapping instead
of a rigid metal casing. Such batteries could be specifically shaped to fit a particular device, which is particularly useful for smartphones, radio controlled aircraft and
consumer electronics with unique, idiosyncratic shapes.
Lithium ion technology advanced further, as it has
come to be a core automotive technology, largely
as a result of the success of Elon Musk’s Tesla autocompany. Tesla automobiles can extract greater acceleration than class-leading Ferraris from lithium ion battery packs weighing 990 pounds, storing 56 kWh of
electric energy and delivering up to 215 kW of electric power. These packs are built of 69 individual cells
wired in parallel to create bricks; 99 bricks connected
to create sheets, and 11 sheets inserted to create a
pack made up of 6,831 cells. Cell temperature levels
are maintained by a liquid-cooling system with sensors
within the pack monitored by the car’s software. Tesla
manufactured over half the world’s lithium ion batteries
in 2016.

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